Bacharach Fyrite INSIGHT Specifications

Fyrite® INSIGHTCombustion Gas AnalyzerInstruction 0024-9460Operation & Maintenance Rev. 5 – October 2011Product Leadership • Training • Service •

Instruction 0024-9460 6Fyrite® INSIGHT2.0 TECHNICAL CHARACTERISTICSThe Analyzer Measures & Displays:Primary/Ambient Air Temperature -4 to 600 °

Instruction 0024-94607Fyrite® INSIGHTGeneral Characteristics:Power Requirements Four disposable ‘AA’ Alkaline batteries (op-tional AC adapter is avail

Instruction 0024-9460 8Fyrite® INSIGHT3.0 SETTING UP THE ANALYZER3.1 Preliminary StepsBefore using the analyzer . . .•Checkbatteries (Section3.2

Instruction 0024-94609Fyrite® INSIGHT3.3 Connecting the Probe Hose & ThermocoupleA rigid stainless steel probe with handle is connected to a fle

Instruction 0024-9460 10Fyrite® INSIGHTProbe TubeWater Trap/Filter AssemblyUSB CablePrimary Ambient Air Thermocouple(T-Air) (Optional)Sample Gas HoseS

Instruction 0024-946011Fyrite® INSIGHT3.4 Front Panel Push ButtonsNote that a push button may perform several functions, depending on the analyzer’s

Instruction 0024-9460 12Fyrite® INSIGHT 3.5 Setup ModeThe analyzer is preset at the factory for the parameters shown below, but can be changed as de

Instruction 0024-946013Fyrite® INSIGHT3.5.3 Pressure UnitsSelect to display pressure in inches of water column (inwc), millibar (mb), Pascals (Pa), he

Instruction 0024-9460 14Fyrite® INSIGHT3.5.5 O2 ReferenceThe measured value of CO can be referenced to a specific O2 percentage of 0% to 15%. Set up

Instruction 0024-946015Fyrite® INSIGHTlated data no matter what zoom level has been selected. Select the desired zoom level as follows:1. Enter the S

WARRANTYBacharach, Inc. warrants to Buyer that at the time of delivery this Product will be free from defects in mater ial and manufac ture and will c

Instruction 0024-9460 16Fyrite® INSIGHT6. Repeat Steps 3-5 to edit the remaining lines.7.Oncetheinputiscomplete,usethe▲▼buttonstoselectED

Instruction 0024-946017Fyrite® INSIGHTChange the order in which data is displayed as follows:1. Enter the SETUP MENU per Section 3.5.1. If necessary,

Instruction 0024-9460 18Fyrite® INSIGHT3.5.10 Language SelectionInformation on the display screen can be shown in English, French, or Spanish. Select

Instruction 0024-946019Fyrite® INSIGHTNOTE: ThedefaultCALReminderperiodissettoNEVER.Set the calibration reminder period as follows:1. Enter

Instruction 0024-9460 20Fyrite® INSIGHT3.5.14 Post-Purge PeriodThe analyzer can be setup to purge the sensors following the combustion test. It can b

Instruction 0024-946021Fyrite® INSIGHT3.5.16 Auto/Manual Zero FeatureManual Zero: When the CO channel is set to manual zero, the analyzer does not ze

Instruction 0024-9460 22Fyrite® INSIGHTAuto-Zero versus Manual Zero

Instruction 0024-946023Fyrite® INSIGHT4.0 OPERATION4.1 Operating Tips• When an analyzer is brought in from a cold vehicle, let it warm up slowly to

Instruction 0024-9460 24Fyrite® INSIGHT4.2 Analyzer Power On & Warm Up1. Connect the probe and make sure that the analyzer is properly set up pe

Instruction 0024-946025Fyrite® INSIGHT4. Press ENTER to save the selection and re-turn to the Combustion Test HOLD screen or ESC to revert to the prev

Fyrite® INSIGHTInstruction 0024-9460 iTABLE OF CONTENTS1.0 Introduction ...

Instruction 0024-9460 26Fyrite® INSIGHT1. Press the RUN/HOLD button to start the test. You should hear the pump start running and see the word RUN ap

Instruction 0024-946027Fyrite® INSIGHTAtmospheric Burner or Gravity Vented Forced Air80% Eff. Fan Assist or Power Vented Furnace/Boiler90% Eff. Conde

Instruction 0024-9460 28Fyrite® INSIGHT4.6 Making a Draft / Pressure MeasurementThedifferenceinpressure(ΔP)betweentwoareascanbemeasuredbyu

Instruction 0024-946029Fyrite® INSIGHTsured. The differential pressure between the two areas is now displayedonthePRESSUREscreen.Ifthepressure

Instruction 0024-9460 30Fyrite® INSIGHT2. Press the SAV E (F3) button to save the test data in the next available memory location.NOTE: When memory is

Instruction 0024-946031Fyrite® INSIGHT4.11 Powering OFF the Analyzer & PurgingPower OFF the analyzer by pressing the PWR button for at least 2 sec

Instruction 0024-9460 32Fyrite® INSIGHT3.Usethe▲▼buttonstoselectMemoryDirec-tory. Press ENTER to display the saved data contained in the Memo

Instruction 0024-946033Fyrite® INSIGHTF1F2F3ESCRUNHOLDPWRBACHARACH, INC.Fyrite INSIGHTSN: 12345678Time: 01:28:27 PMDate: 09/22/11FuelNat Gas O2

Instruction 0024-9460 34Fyrite® INSIGHT4.15 Fyrite® User SoftwareFor information on the installation of the Fyrite® User Software, refer to the insta

Instruction 0024-946035Fyrite® INSIGHT5.0 CALIBRATION & MAINTENANCEIMPORTANT: Before performing any calibration procedure, ensurethatfreshbatt

Fyrite® INSIGHTInstruction 0024-9460ii4.9 Ending a Combustion Test ... 304.10 Emptying the Water

Instruction 0024-9460 36Fyrite® INSIGHT• Oxygen sensor spanned to 20.9%• CO sensor zeroed• Pressure sensor zeroed. Any errors detected durin

Instruction 0024-946037Fyrite® INSIGHTNOTE: If the correct code was entered, the analyzer accepts it and returns to the CALIBRATION MENU. If an inco

Instruction 0024-9460 38Fyrite® INSIGHT1. Assemble the pressure sensor calibration equipment as shown in Figure 5.1, but DO NOT connect the analyzer t

Instruction 0024-946039Fyrite® INSIGHT5.5 T-Stack CalibrationThis procedure first zeroes and then spans the stack-temperature channel to known temper

Instruction 0024-9460 40Fyrite® INSIGHTAlternatively: Submerge probe tip into an ice-water bath with a ther-mometer, wait several minutes, and then us

Instruction 0024-946041Fyrite® INSIGHTMaterial Required:• Thermocouple simulator (K-type) - Range: 0 to 600 °F - Accuracy: ±0.5 °F• (Alternatively

Instruction 0024-9460 42Fyrite® INSIGHTTA-Span Procedure:6. Set thermocouple simulator to 212 °F (100 °C), and then use the and buttons to enter

Instruction 0024-946043Fyrite® INSIGHT“Measured”isthecurrentCOreading,while“Applied”isaknownCOlevelthatwillbeappliedforcalibrationp

Instruction 0024-9460 44Fyrite® INSIGHT6.0 Maintenance6.1 Fyrite® INSIGHT DisassemblyThe following section describes how to disassemble the Fyrite IN

Instruction 0024-946045Fyrite® INSIGHT1. O2 Sensor 4. Sample Pump2. CO Sensor 5. LCD Screen3. CO Sensor BaseFyrite® Insight End Plate Connectors6

Instruction 0024-94601Fyrite® INSIGHT1.0 INTRODUCTION1.1 The Fyrite® INSIGHTThe Fyrite® INSIGHT is a hand-held residential- and commercial-grade port

Instruction 0024-9460 46Fyrite® INSIGHT6.2 Water Trap / Filter 6.2.1 Emptying the Water Trap ChamberThe water trap chamber should be emptied after ev

Instruction 0024-946047Fyrite® INSIGHT6.3 O2 Sensor ReplacementNote: The O2 sensor life is approximately 2 years.Material Required: •O2 Sensor (P/N

Instruction 0024-9460 48Fyrite® INSIGHT6.4 CO Sensor Replacement Note: TheCOsensorlifeisgreaterthan3years.Material Required: •COSensor(P/

Instruction 0024-946049Fyrite® INSIGHT6.5 Thermocouple ReplacementUsing the appropriate thermocouple replacement kit listed below, replace the probe’

Instruction 0024-9460 50Fyrite® INSIGHT7. Strip 1/4 inch of insulation from each of the probe’s thermocouple connector wires.IMPORTANT: InStep8,

Instruction 0024-946051Fyrite® INSIGHTParts & Tools Required:• Replacement pump (P/N 0024-3049 or P/N 0024-3073)• Medium phillips screwdriverPro

Instruction 0024-9460 52Fyrite® INSIGHT6.7 Cleaning the ProbeThe probe tube and gas-sample hose will become dirty under normal use. Note that the wat

Instruction 0024-946053Fyrite® INSIGHTBad Sensor - O2 sensor is too low and can not be calibrated in the instru-ment and needs replaced.Low Sensor- O2

Instruction 0024-9460 54Fyrite® INSIGHT Fresh Air Diagnostics - Fresh air diagnostics will cycle the instrument through the 60 second warm-up to check

Instruction 0024-946055Fyrite® INSIGHT7.0 PARTS & SERVICE7.1 Replacement PartsDescription Part No.O2 Sensor ...

Instruction 0024-9460 2Fyrite® INSIGHT CAUTIONS!• Whentheinstrumentisusedinaninefcientfurnaceorboilerapplication where there is a hi

Instruction 0024-9460 56Fyrite® INSIGHT7.3 Service CentersReplacement parts and service can be obtained by contacting one of the fol-lowing Bacharach

Instruction 0024-946057Fyrite® INSIGHT8.0 Declaration of Conformity DECLARATION OF CONFORMITY The manufacturer of the products covered by this

Instruction 0024-9460 58Fyrite® INSIGHT

Instruction 0024-946059Fyrite® INSIGHT

Headquarters:621 Hunt Valley Circle, New Kensington, PA 15068Ph: 724-334-5000 • Fax: 724-334-5001 • Toll Free: 800-736-4666Website: www.MyBacharach.co

Instruction 0024-94603Fyrite® INSIGHTUSER INFORMATION - The instrument will accept up to three lines of 20 characters of user information. This infor

Instruction 0024-9460 4Fyrite® INSIGHTSENSOR ACCESS-Sensorreplacementcanbeaccomplishedintheeld.Easy access to the O2 and CO sensors is pro

Instruction 0024-94605Fyrite® INSIGHT1.3 Operational OverviewPressing the PWR button turns the analyzer ON. Note that there is a warm-up period of 60