Bacharach Fyrite INSIGHT PLUS Instruction Manual

Combustion Gas Analyzer Instruction Manual Configuration • Operation • Maintenance P/N: 0024-9487 Revision 2 August 201

Overview Fyrite INSIGHT Plus Manual 4 0024-9487 Rev 2 Feature North American (NA) versus Siegert (S) Configurations Countries Typical North Ame

Calibration and Maintenance Fyrite INSIGHT Plus Manual 94 0024-9487 Rev 2 5.8.3. CO Sensor Span Procedure Step CO Span Procedure 1 From the C

Fyrite INSIGHT Plus Manual Calibration and Maintenance 0024-9487 Rev 2 95 5.9. T-Ref Sensor Calibration The T-Ref sensor is located inside th

Fyrite INSIGHT Plus Manual Troubleshooting 0024-9487 Rev 2 96 Section 6. Troubleshooting 6.1. Error and Warning Messages Message Description

Fyrite INSIGHT Plus Manual Troubleshooting 0024-9487 Rev 2 97 Message Description Set Clock Time and date values need to be set in the instrum

Troubleshooting Fyrite INSIGHT Plus Manual 98 0024-9487 Rev 2 6.2. Replacement Parts Part Number Description 0204-0004 Battery, AA alkaline 0

Fyrite INSIGHT Plus Manual Troubleshooting 0024-9487 Rev 2 99 6.3. Accessories Part Number Standard Accessory 0024-8242 ∆P (pressure) and ∆T (

Troubleshooting Fyrite INSIGHT Plus Manual 100 0024-9487 Rev 2 6.4. Instrument Identification A label on the back of the instrument provides th

Fyrite INSIGHT Plus Manual Declaration of Conformity 0024-9487 Rev 2 101 Declaration of Conformity The manufacturer of the products covered

Declaration of Conformity Fyrite INSIGHT Plus Manual 102 0024-9487 Rev 2

Fyrite INSIGHT Plus Manual Index 0024-9487 Rev 2 103 INDEX SYMBOLS - - - display ...98 * * * dis

Fyrite INSIGHT Plus Manual Overview 0024-9487 Rev 2 5 1.6. Components

Index Fyrite INSIGHT Plus Manual 104 0024-9487 Rev 2 gas 95 menu ...24, 55, 85, 87, 91, 92, 95 outside range errror ...

Fyrite INSIGHT Plus Manual Index 0024-9487 Rev 2 105 dilution air ...62 dimensions ...

Index Fyrite INSIGHT Plus Manual 106 0024-9487 Rev 2 L label ... 56, 101 lambda ...

Fyrite INSIGHT Plus Manual Index 0024-9487 Rev 2 107 pressure data ... 31, 32 measurement ...

Index Fyrite INSIGHT Plus Manual 108 0024-9487 Rev 2 shutdown ... 17, 20, 48, 64 automatic ...

Fyrite INSIGHT Plus Manual Index 0024-9487 Rev 2 109 warranty ... ii, 1, 2 water heater ...

Fyrite INSIGHT Plus Manual Index 0024-9487 Rev 2 110 World Headquarters 621 Hunt Valley Circle, New Kensington,

Overview Fyrite INSIGHT Plus Manual 6 0024-9487 Rev 2

Fyrite INSIGHT Plus Manual Overview 0024-9487 Rev 2 7 1.7. Features • Sensors o Field-replaceable electrochemical sensors (O2 and B-SMART CO

Overview Fyrite INSIGHT Plus Manual 8 0024-9487 Rev 2 o Temperature and pressure unit selection (p 32) • Hardware o Probe/hose assembly for g

Fyrite INSIGHT Plus Manual Overview 0024-9487 Rev 2 9 1.8. Combustion Test Process Overview FUNCTION PAGES Connect Probe ...

Overview Fyrite INSIGHT Plus Manual 10 0024-9487 Rev 2 1.9. Fyrite INSIGHT Plus Sales Combinations Fuel Equations North American Siegert Fi

Fyrite INSIGHT Plus Manual Overview 0024-9487 Rev 2 11 1.10. Specifications Specification Description Temperature Storage: -20° to 50° C ( -4

Overview Fyrite INSIGHT Plus Manual 12 0024-9487 Rev 2 Specification Description IrDA Port Protocol: IrDA-SIR Data Bits: 8 Baud Rate: 960

Fyrite INSIGHT Plus Manual Overview 0024-9487 Rev 2 13 NOTE: The North American (NA) configuration of the Fyrite INSIGHT Plus computes and

Fyrite INSIGHT Plus Manual ii 0024-9487 Rev 2 WARRANTY Bacharach, Inc. warrants to Buyer that at the time of delivery this product will be free f

Overview Fyrite INSIGHT Plus Manual 14 0024-9487 Rev 2

Fyrite INSIGHT Plus Manual Setup 0024-9487 Rev 2 15 Section 2. Setup 2.1. Connecting the Probe and Thermocouple A rigid stainless steel probe

Setup Fyrite INSIGHT Plus Manual 16 0024-9487 Rev 2 2.2. Front Panel Buttons Button Description • Powers the analyzer ON and OFF. Hold this

Fyrite INSIGHT Plus Manual Setup 0024-9487 Rev 2 17

Setup Fyrite INSIGHT Plus Manual 18 0024-9487 Rev 2 2.3. Power Options Power options include: • Disposable AA alkaline batteries (included) •

Fyrite INSIGHT Plus Manual Setup 0024-9487 Rev 2 19 NOTE: The Fyrite INSIGHT Plus does NOT charge rechargeable batteries. NOTE: A

Setup Fyrite INSIGHT Plus Manual 20 0024-9487 Rev 2

Fyrite INSIGHT Plus Manual Configuration 0024-9487 Rev 2 21 Section 3. Configuration 3.1. Menu Structure Overview NOTE: The Fyrite INSIGHT

Configuration Fyrite INSIGHT Plus Manual 22 0024-9487 Rev 2 3.3. Main Menu Main Menu Function Access the Select Fuel Menu (see page 24). • S

Fyrite INSIGHT Plus Manual Configuration 0024-9487 Rev 2 23 Main Menu Function Access the Memory Options Menu (see page 30). • Access previou

Fyrite INSIGHT Plus Manual 0024-9487 Rev 2 iii NOTICE Product improvements and enhancements are on-going, therefore the specifications and inform

Configuration Fyrite INSIGHT Plus Manual 24 0024-9487 Rev 2 3.4. Select Fuel Menu Select Fuel Function Fuel List Select the combustion fuel f

Fyrite INSIGHT Plus Manual Configuration 0024-9487 Rev 2 25 Select Fuel Function Siegert configurations accept manually adjusted CO2 max va

Configuration Fyrite INSIGHT Plus Manual 26 0024-9487 Rev 2 3.5. Pressure Menu Pressure Function Displays the current pressure reading. Us

Fyrite INSIGHT Plus Manual Configuration 0024-9487 Rev 2 27 Temperature Menu Function 3.7. Tune-Rite Option (North American Only) Tune-Ri

Configuration Fyrite INSIGHT Plus Manual 28 0024-9487 Rev 2 Leak Test Menu Function To perform the Tightness test, use the UP ()

Fyrite INSIGHT Plus Manual Configuration 0024-9487 Rev 2 29 3.9. Ambient CO Menu (Siegert Only) Ambient CO Function Access the Ambient CO Men

Configuration Fyrite INSIGHT Plus Manual 30 0024-9487 Rev 2 Ambient CO Function The test results can be printed by pressing F1 and saved to m

Fyrite INSIGHT Plus Manual Configuration 0024-9487 Rev 2 31 Memory Options Function Allows user to delete contents of memory. A Yes/No confir

Configuration Fyrite INSIGHT Plus Manual 32 0024-9487 Rev 2 Memory Options Function Print Average (Siegert Only) displays the memory directo

Fyrite INSIGHT Plus Manual Configuration 0024-9487 Rev 2 33 Setup Menu Function Set Pressure Unit for display and printing purposes. • inches

Fyrite INSIGHT Plus Manual iv 0024-9487 Rev 2 Table of Contents SECTION 1. OVERVIEW ...

Configuration Fyrite INSIGHT Plus Manual 34 0024-9487 Rev 2 Setup Menu Function Smoke Number (Siegert only) is used to calculate and display

Fyrite INSIGHT Plus Manual Configuration 0024-9487 Rev 2 35 Setup Menu Function Oil Derivative (Siegert only) specifies whether or not oil der

Configuration Fyrite INSIGHT Plus Manual 36 0024-9487 Rev 2 Setup Menu Function The Clock option provides access to the clock setup function

Fyrite INSIGHT Plus Manual Configuration 0024-9487 Rev 2 37 Setup Menu Function The measured value of CO can be referenced to a specific O2

Configuration Fyrite INSIGHT Plus Manual 38 0024-9487 Rev 2 Setup Menu Function Combustion test data in the Run/Hold screen can be shown wit

Fyrite INSIGHT Plus Manual Configuration 0024-9487 Rev 2 39 Setup Menu Function TEST ID OVERVIEW Test records can be identified by manually e

Configuration Fyrite INSIGHT Plus Manual 40 0024-9487 Rev 2 Setup Menu Function

Fyrite INSIGHT Plus Manual Configuration 0024-9487 Rev 2 41 Setup Menu Function EDIT TEST ID NOTE: This data can also be entered using the

Configuration Fyrite INSIGHT Plus Manual 42 0024-9487 Rev 2 Setup Menu Function CLEAR TEST ID To clear the contents of one or more Test IDs,

Fyrite INSIGHT Plus Manual Configuration 0024-9487 Rev 2 43 Setup Menu Function Provides an interface for entering user identification informa

Fyrite INSIGHT Plus Manual 0024-9487 Rev 2 v 4.2. Sampling Point Examples ... 6

Configuration Fyrite INSIGHT Plus Manual 44 0024-9487 Rev 2 Setup Menu Function Changing the RUN/HOLD Format 1. Use the UP () and DOWN ()

Fyrite INSIGHT Plus Manual Configuration 0024-9487 Rev 2 45 Setup Menu Function NOTE: Changing the RUN/HOLD format also can be done through

Configuration Fyrite INSIGHT Plus Manual 46 0024-9487 Rev 2 Setup Menu Function The Language Selection option allows the user to choose a lan

Fyrite INSIGHT Plus Manual Configuration 0024-9487 Rev 2 47 Setup Menu Function The analyzer can be set to indicate a calibration reminder du

Configuration Fyrite INSIGHT Plus Manual 48 0024-9487 Rev 2 Setup Menu Function Provides a list from which to select an inactivity (key press)

Fyrite INSIGHT Plus Manual Configuration 0024-9487 Rev 2 49 Setup Menu Function IMPORTANT: Never disconnect the probe from the instrumen

Configuration Fyrite INSIGHT Plus Manual 50 0024-9487 Rev 2 Setup Menu Function Provides a list from which the user may select the desired met

Fyrite INSIGHT Plus Manual Configuration 0024-9487 Rev 2 51 Setup Menu Function Provides a list from which the user may select the type of O2

Configuration Fyrite INSIGHT Plus Manual 52 0024-9487 Rev 2 Setup Menu Function The COMBUSTION EQUATIONS menu allows the user to select either

Fyrite INSIGHT Plus Manual Configuration 0024-9487 Rev 2 53 Setup Menu Function lifespan is a function of its exposure to the target gas (CO in

Fyrite INSIGHT Plus Manual vi 0024-9487 Rev 2 6.1. Error and Warning Messages ... 96

Configuration Fyrite INSIGHT Plus Manual 54 0024-9487 Rev 2 Setup Menu Function Purge Option: • Remove probe tip from flue and press ENTER.

Fyrite INSIGHT Plus Manual Configuration 0024-9487 Rev 2 55 3.12. Calibration Menu Calibration Menu Function Calibration is performed by appl

Configuration Fyrite INSIGHT Plus Manual 56 0024-9487 Rev 2 3.13. Diagnostics Menu Diagnostics Menu Function Displays time metrics for pump

Fyrite INSIGHT Plus Manual Configuration 0024-9487 Rev 2 57 Diagnostics Menu Function When the O2 life reaches the end of the graph segment,

Configuration Fyrite INSIGHT Plus Manual 58 0024-9487 Rev 2 Diagnostics Menu Function NOTE: Use this feature as a reminder only. This stat

Fyrite INSIGHT Plus Manual Configuration 0024-9487 Rev 2 59 3.14. Status Menu Status Menu Function This is the device status screen which dis

Fyrite INSIGHT Plus Manual Configuration 0024-9487 Rev 2 60

Fyrite INSIGHT Plus Manual Operation 0024-9487 Rev 2 61 Section 4. Operation 4.1. Prerequisites Before beginning your combustion test, verify

Operation Fyrite INSIGHT Plus Manual 62 0024-9487 Rev 2 Example Forced Air Furnace Example Hot Water Tank For atmospheric burner or gravity

Fyrite INSIGHT Plus Manual Operation 0024-9487 Rev 2 63 Example 90% Efficiency Condensing Furnace Example 80% Efficiency Fan Assist or Power Ven

Fyrite INSIGHT Plus Manual Overview 0024-9487 Rev 2 1 Section 1. Overview 1.1. Introduction Thank you for investing in a Bacharach Fyrite IN

Operation Fyrite INSIGHT Plus Manual 64 0024-9487 Rev 2 4.3. Combustion Testing Process WARNING: The Fyrite INSIGHT Plus calculates combu

Fyrite INSIGHT Plus Manual Operation 0024-9487 Rev 2 65 Step Example Combustion Testing Procedure 11 Turn on the instrument to optionally prin

Operation Fyrite INSIGHT Plus Manual 66 0024-9487 Rev 2 4.4. The RUN Screen The Fyrite INSIGHT Plus test data is located in the Run screen.

Fyrite INSIGHT Plus Manual Operation 0024-9487 Rev 2 67

Operation Fyrite INSIGHT Plus Manual 68 0024-9487 Rev 2 4.5. Making a Draft or Pressure Measurement The difference in pressure (ΔP) between two

Fyrite INSIGHT Plus Manual Operation 0024-9487 Rev 2 69 4.6. Printing Using the Optional IrDA Printer The instrument has the ability to store,

Operation Fyrite INSIGHT Plus Manual 70 0024-9487 Rev 2 NOTE: The printout order of parameters matches any RUN/HOLD format changes that have

Fyrite INSIGHT Plus Manual Operation 0024-9487 Rev 2 71 IR Communications Settings: Baud Rate: 9600 Data Bits: 8 Stop Bits: 1 Parity: Non

Operation Fyrite INSIGHT Plus Manual 72 0024-9487 Rev 2 4.7. Graphics Screens 4.7.1. Overview Dynamic graphics screens provide an alternative

Fyrite INSIGHT Plus Manual Operation 0024-9487 Rev 2 73 Screen Description Graphical “Line Graph” Trend Screen • User-selectable combustion pa

Overview Fyrite INSIGHT Plus Manual 2 0024-9487 Rev 2 CAUTION: This analyzer is not intended to be used on a continuous basis. CAUTION: Do

Operation Fyrite INSIGHT Plus Manual 74 0024-9487 Rev 2 Trend Screen Description Options (F3) • Press the F3 button to define options for the t

Fyrite INSIGHT Plus Manual Operation 0024-9487 Rev 2 75 Bar Graph Component Description • Color of “current value” pointer is based on limit st

Operation Fyrite INSIGHT Plus Manual 76 0024-9487 Rev 2 Bar Graph Component Description Format (F3) • Press F3 to display the Bar Graph format

Fyrite INSIGHT Plus Manual Operation 0024-9487 Rev 2 77 4.7.4. Stack Temperature Hot Spot Screen Hot Spot Component Description Hot Spot Graph

Operation Fyrite INSIGHT Plus Manual 78 0024-9487 Rev 2 Step Example Procedure for Taking Ambient CO Measurements 3 If using battery power, che

Fyrite INSIGHT Plus Manual Calibration and Maintenance 0024-9487 Rev 2 79 Section 5. Calibration and Maintenance 5.1. Serviceability The instr

Calibration and Maintenance Fyrite INSIGHT Plus Manual 80 0024-9487 Rev 2 5.2.1. Equipment Required • Alcohol • Aerosol Can of Automotive Carbu

Fyrite INSIGHT Plus Manual Calibration and Maintenance 0024-9487 Rev 2 81 5.3. Water Trap and Filter Replacement

Calibration and Maintenance Fyrite INSIGHT Plus Manual 82 0024-9487 Rev 2 5.4. O2 and/or CO Sensor Replacement NOTE: The O2 sensor life is ap

Fyrite INSIGHT Plus Manual Calibration and Maintenance 0024-9487 Rev 2 83 Step O2 Sensor Replacement LL O2 Sensor Replacement 1 Remove batter

Fyrite INSIGHT Plus Manual Overview 0024-9487 Rev 2 3 1.4. Product Overview The Fyrite INSIGHT Plus is a portable hand-held combustion analyz

Calibration and Maintenance Fyrite INSIGHT Plus Manual 84 0024-9487 Rev 2 Step CO Sensor Replacement Procedure 5 Plug new CO sensor into its s

Fyrite INSIGHT Plus Manual Calibration and Maintenance 0024-9487 Rev 2 85 5.4.5. B-SMART CO Sensor Replacement Step B-SMART CO Sensor Replace

Calibration and Maintenance Fyrite INSIGHT Plus Manual 86 0024-9487 Rev 2 5.5. Pressure Sensor Calibration This procedure calibrates the pressu

Fyrite INSIGHT Plus Manual Calibration and Maintenance 0024-9487 Rev 2 87 Step Pressure Sensor Calibration Procedure 1 Assemble the pressure s

Calibration and Maintenance Fyrite INSIGHT Plus Manual 88 0024-9487 Rev 2 Step Pressure Sensor Calibration Procedure 7 Wait until the Measured

Fyrite INSIGHT Plus Manual Calibration and Maintenance 0024-9487 Rev 2 89 Step T-STACK Calibration Procedure 2 If not already done, turn ON t

Calibration and Maintenance Fyrite INSIGHT Plus Manual 90 0024-9487 Rev 2 Step T-STACK Calibration Procedure 6 Set thermocouple simulator to

Fyrite INSIGHT Plus Manual Calibration and Maintenance 0024-9487 Rev 2 91 5.7.2. T-Air Calibration Procedure Step T-Air Calibration Procedure

Calibration and Maintenance Fyrite INSIGHT Plus Manual 92 0024-9487 Rev 2 Step T-Air Calibration Procedure NOTE: The calibration range is f

Fyrite INSIGHT Plus Manual Calibration and Maintenance 0024-9487 Rev 2 93 5.8. CO Sensor Calibration 5.8.1. Materials Required • Calibration k